Back to School at FamilyEducation.com
Home > Mom's Life > Managing Your Home > Home Improvements > Build a Front for an Existing Cabinet
|

Build a Front for an Existing Cabinet

Step 3: Glue the Doors

Now for some fun—it's door-clamping time. You've worked accurately so far, but it's no time to let your guard down. Clamp the doors square and flat in a clamping jig built from 34" plywood, with one square corner. Then glue the doors in two stages.

Glue the First Corner

Before clamping the first corner, check that all joints fit with the joiner plates in place. Make any adjustments before you slather the joints with glue! If the plates are loose in the slots, don't use yellow wood glue, which requires a tight fit. Instead, use polyurethane glue, which fills gaps and is incredibly strong (although it is harder to clean up and slower to set). Cover your glue joints with wax paper so the parts don't stick to the jig and the scrap-wood blocks that protect the parts from clamps.

Building Smarts

You can't have enough clamps! I've identified some of the most useful types in these photos. Buy clamps in pairs, but get an assortment. Different clamps have different virtues:

  • C-clamps are strong, with a deep reach, but adjust slowly.
  • Pipe clamps are long, easy to adjust, and strong. But they're clumsy, and have a shallow reach.
  • Bar clamps have a longer reach, but usually are weaker than pipe clamps.
  • Handscrews are strong, won't damage wood, and have a long reach. But they are slow to adjust and expensive.
  • Quick-adjusting, one-hand bar clamps are, well, quick to adjust, but they are weaker than many other clamps.

It's tempting to glue the entire door at once, but that's foolhardy. It's much easier to get a rectangle if you glue one joint first.

Here's a trick for clamping parts with mitered ends: Dry-assemble the whole door, and then clamp the whole door to tighten the first joint.

Clamp the door in the clamping jig, holding the joint tight, square, and flat. The jig should be screwed to 2 × 4s to hold it flat. Glue only this one corner. Clean spilled carpenter's glue with a wet rag.

As you tighten the clamps, always check that:

  • The miters meet exactly at the corners.

  • The miter joints are closed.

  • The miter joints are compressed so the joints and the door are flat.

  • The door parts touch the rails on the gluing jig.

  • You've cleaned up extra glue.

Tighten the clamps gradually, making sure the door stays square.

When the glue is set (30 minutes for carpenter's glue, longer for polyurethane), remove the clamps.

Finish Gluing the Door

When the first joint is finished, glue the other three miter joints, add the joiner plates, and clamp. Insert a wood panel in the door before assembly. Insert glass when the door is finished, as described later. If you're using a 14" veneer plywood panel, squirt glue into the dado on each door part and insert the panel. If the plywood is loose in the dado, flip the door over and press nails into the back.

Push loose plywood toward the front of the dado with a 4-penny finish nail every 4" or so. Remove the nails after the glue dries.

Turn the door right side up and clamp as described earlier in the chapter.

Quickly assemble the door, before the glue sets. See the earlier discussion for important clamping considerations.



Next: Page 4 >>
|

Excerpted from The Complete Idiot's Guide to Simple Home Improvements © 2004 by David J. Tenenbaum. All rights reserved including the right of reproduction in whole or in part in any form. Used by arrangement with Alpha Books, a member of Penguin Group (USA) Inc.

To order this book visit Amazon's web site or call 1-800-253-6476.


August 29, 2014



Eating a colorful diet or fruits and veggies helps ensure your child is getting the nutrients he needs to keep his brain sharp while at school. Aim to pack three or more different colored foods in his lunch (or for snack) every day.


stay connected

Sign up for our free email newsletters and receive the latest advice and information on all things parenting.

Enter your email address to sign up or manage your account.

Facebook icon Twitter icon Follow Us on Pinterest

editor’s picks

get ready for school!

We’ve got your
shopping list,
lunch menu,
and more.

GO

highlights

Join BIC on our mission to save handwriting and Fight For Your Write! Writing helps kids become better readers, boosts their confidence and sparks their creativity. Visit BICFightForYourWrite.com to sign our petition to save handwriting!

11 Coolest Lunch Boxes for Kids
Send your child's lunch to school in style! Check out our picks for the 11 best lunch boxes with great features from BPA-free accessories to spill-resistant fabric.

7 Important Back-to-School Safety Tips
Follow these back-to-school safety tips to make sure your child stays safe on the way to school, in the classroom, and while on the playground.

Kindergarten Readiness App Wins Gold
Our Kindergarten Readiness app won the Gold Award of Excellence in the educational category at the 2014 Communicator Awards. This valuable checklist comes with games and activities to help your child practice the essential skills she needs for kindergarten. Download the Kindergarten Readiness app today!